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COLD SMOKING PROCESS
Springs uses Atlantic farmed salmon grown in the clean, pollution
free waters of Tasmania. The salmon are gutted and ice-packed
in polystyrene cartons, or bulk bins and delivered by chilled
road freight direct to the factory in the Adelaide Hills. To
prepare the fish the heads are removed and the salmon are filleted.
Each fillet is trimmed, pin boned, rinsed and sprinkled with
fresh salt to dry cure for 10—16 hours depending on size and
thickness. The sides are placed in the smokehouse and cold smoked
for 24 to 30 hours over slow burning imported oak logs. The
smokehouses are cooled to maintain a maximum temperature of
22°C, and the sides slowly cure to retain their natural oils
whilst allowing time for the smoke flavour to permeate through
the fish to produce the unique, moist, quality smoked salmon.
No artificial flavours or preservatives are used in the process.
The sides of smoked salmon are chilled to below 4°C and are
then sliced fresh and vacuum sealed as pre-sliced sides or slices
are carefully separated and put into smaller retail packs.
HOT SMOKING PROCESS
Mackerel, Rainbow Trout, Salmon and Ocean Trout are cooked in
the smoke before packaging. These fish products are brine salted
before rinsing, racking and then initially placed in the cold
smokers. Salting, smoking and cooking times vary depending on
size of fillets or whole fish and oil content. After cold smoking
for 12 hours to add flavour and remove moisture, the fish are
cooked in the hot smoking ovens.
Small batches of individually hot smoked fish are
produced daily. This results in moist fresh product, and Springs is
capable of cooking up to twenty trolleys of different fish each day.
All fillets are then rapidly chilled after cooking and are vacuum
skin packed. This packing gives excellent presentation and a chilled
shelf life of approximately 21 days.
FOOD SAFETY
Springs operates an accredited and audited food processing facility.
Two fully qualified food engineers oversee the daily production
operations. Records of salt levels, temperatures, smoking, cooking
and chilling times are all monitored and controlled to remain
within our strict quality control guidelines. Springs believes
in providing customers with accurate labelling and short “best
before” date codes backed up by daily delivery to maintain standards
of freshness, quality and food safety.
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